Advocate Lutheran General Hospital

Retro-Commissioning

Retro-Commissioning - Park Ridge, IL

Overview

G/BA performed a second phase of retro-commissioning at the 1,672,758-square-foot facility that prioritized the chilled water system, newer bed tower AHUs, and operating room setbacks. A total of 934,000 kWh/yr of savings were identified in this project, representing annual cost savingsof nearly $32,000.

Features

Advocate Lutheran General Hospital consists of a new bed tower, main hospital building, Children’s Hospital, and Level I trauma center. G/BA’s retro-commissioning effort included the following:

  • G/BA provided an updated single-line drawing showing the entire chilled water system, including all 12 tertiary bridge loops and connected AHUs.
  • An updated sequence of operations was created for the chiller staging between the site’s two plants: one with four 750-ton Carrier chillers and one with two 700-ton York machines.
  • The RCx team identified 41 retro-commissioning measures associated with the chilled water system and tertiary bridge loops, including sequence of operation revisions; installation of VFDs; removal of bridge tenders; AHU control modifications; and removal of pumps.  
  • Before RCx, operations required manual staging of the main plant’s secondary chilled water pumps, based on observation of existing dP station pressures. G/BA recommended a strategy, and new sequence logic, to provide automatic staging. 
  • G/BA found that the two transfer pumps meant to send water from the smaller surgery chiller plant into the mains were under-sized. The pumps could not overcome the pressure in the system unless both of them were running. The RCx team recommended using an existing standby pump —which was a backup to the surgery chiller’s primary pumps — as a transfer pump. This allowed the facility to save energy by running the larger standby pump rather than running both transfer pumps simultaneously.
  • In addition to recommending improvements for the chilled water system, G/BA was able to identify 12 issues with the current operating rooms and their associated AHUs.